Processing, Inspection and Repair Level 1 Develop valuable skills in the field of composite repair

Do you want to learn all about the basics principles and concept of composites? With this training, the (future) composite repair technician will have a solid base to manufacture composite and perform inspections and repairs.


The level 1 training course is divided in 3 modules:

Module 1 is Advanced Composites: Processing
Module 2 is Advanced Composites: Inspection
Module 3 is Advanced Composites: Repair


Module: Processing of composites

Topic


Level 

Hours
Theory

Hours
Practical

1

Introduction to Advanced Composites

     1       4  
2

Manufacturing Monolithic Panel 

     3            3
3

Manufacturing Sandwich Panel              

     3            4
4

Reading of Technical Drawings

     1       4          1
5

Vacuum Bagging (Manufacturing)

     3            1
Total hours         5          9

 

Objectives

Theoretical (14 hours)

  • Introduction composites
  • Definitions and applications
  • Human factors
  • Health, safety and environment
  • Damage of fibre reinforced plastics
  • Design requirements
  • Use of repair documentations (SRM, AMM)
  • Safety issues

Practical (26 hours)

  • Introduction repairs
  • Fabricate monolithic fiberglass panel (wet lay-up)
  • Fabricate carbon fibre and honeycomb sandwich panel
  • Apply vacuum bag
  • Vacuum debulking-identifying problems
  • Perform scarfed repair

 

This course complies with guidelines of:

SAE Publications

  • AIR4844   Composites and Metal Bonding Glossary

  • AIR5719   Teaching Points for an Awareness Class on "Critical Issues in Composite Maintenance and Repair"

  • AIR6291   Guidelines for Repair Process Evaluation of Aluminum Bonded Structure

  • ARP6262  Basic Composite Repair Technician Certification Standard

 

FAA and EASA Publications

  • Part 147 EASA
  • AMC 20-29 Composite Aircraft Structure
  • FAA AC 20-107B Composite Aircraft Structure
  • FAA AC 65-33 Development of Training/ Qualification Programs for Composite Maintenance Technicians
  • FAA AC 43-214 Repairs and Alterations to Composite and Bonded Aircraft Structure

 

Duration:
5 working days, 40 hours


Start 08:00
Break 12:00 / 12:45 
End 17:00


Course ID: CT010


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Processing, Inspection and Repair Level 1 Develop valuable skills in the field of composite repair

What

Perform inspection and repairs on real aircraft components and structures.

Who

This course is designed for technicians, engineers, inspector and all other personal involved in the manufacture, maintenance and repair of composite structures.

Why

During this training you will develop knowledget and understanding of composite materials, manufactureing and repair. You wil develop basis skills in the area of manufacturing and repair processes.

Program
Day
1
Day
2
Day
3
Day
4
Day
5
Theoretical
Practical
Use of SRM
Inspection
Repairs
Examiniation

Calendar

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Sign up for: Processing, Inspection and Repair Level 1